Sunday, 15 April 2012


Israel’s Long Arm


With a possible confrontation with Iran in sight, IsraelDefense interviewed
the head of the Aircraft Engineering Department in the Israeli Air Force


Arie Egozi 13/4/2012


The heightened tension with Iran over its nuclear program is forcing the 
Israeli Air Force (IAF) to rethink its special needs.

Colonel Shlomo Nissim, head of the IAF’s Aircraft Engineering Department, 
says, “Our goal is to be at the forefront of technology. We have outstanding 
people with brilliant ideas, whose professionalism is their calling. Their 
dedication is expressed in achievements in every field.”

One of the department’s recently completed projects is flexible fuel tanks 
that extend the range of Yasur (Ch-53 Sea Stallion) and Yanshuf (UH-60 Black 
Hawk) helicopters. The IAF designed the fuel tanks, and an Israeli company 
manufactured them.

The project has aroused considerable interest, especially after the 
announcement of the establishment of the IDF Depth Command, headed by Major 
General (Res.) Shai Avital. This command is officially charged with planning 
and implementing long-range, multi-arm special operations in the enemy’s 
strategic depth. This requires special operational and tactical equipment, 
and one of the basic tools is extended-range cargo helicopters.


Col. Nissim’s department is constantly improving the performance of IAF 
planes and helicopters, but not only in the Iranian context. One of the 
department’s developments that elicited considerable international attention 
is called the “smart patch.” The patch is glued to a smooth surface in an 
aircraft suspected of suffering from rapid structural fatigue. The 
band-shaped patch has microelectronic components that track the structural 
fatigue and relay the data to mechanics, thus eliminating the need to 
disassemble the aircraft for examination.

The engineering department is also working on a computerized system that 
will collect all the flight data from IAF helicopters for analysis. “Today, 
pilots fill out a questionnaire on their extreme flight maneuvers. However, 
the method is cumbersome, irksome, and inaccurate. This system will 
facilitate a new way to track aircraft fatigue. When development is 
completed, the system will be installed in all IAF helicopters,” Col. Nissim 
says.

Nissim also explained the IDF’s reasons for purchasing new Hercules 
transportation planes. “The IAF chose the lengthier model of the C-130J 
because it has an enhanced storage capacity. Naturally, we’ll be installing 
a number of our own systems in the aircraft, but the less I speak about 
them, the better.”

In addition to the procurement of new planes, the older Hercules, which has 
been in IAF use since the 1970s, will get a new lease on life.

According to Nissim, “The main section of the wings will be replaced to 
prevent dangerous cracking. Israel Aerospace Industries will put on new 
wings that will guarantee the planes have many more years of flight.” As new 
Hercules turboprop transport planes enter operational service, and some of 
the older ones continue flying, others – mainly the C-130Es – will be 
deactivated.

The Yasur helicopter has been in the IAF for many years, perhaps it too 
needs to be retired?

“There are no current alternatives to a heavy helicopter. We keep our Yasur 
fleet in top working condition through constant maintenance and upgrading. 
The Yasur will be flying at least until 2024. Nevertheless, the IAF is 
looking at the Sikorsky CH-53K helicopter, which is still in the planning 
stages in the US. However, it won’t be ready for export until 2019, which is 
only one of its problems. The price tag per aircraft is over $100 million.”

A new system that recently joined the Yasur fleet is the automatic hovering 
system. This system, a product by DRS, is connected to all of the helicopter’s 
sensors that monitor the aircraft’s altitude, speed, and other data. When a 
pilot reaches the desired altitude, he activates the hovering system and 
removes his hands from the flight control system. From that moment on, the 
system takes control, and the helicopter is as stable as a rock. The IAF 
played a key part in the system’s development.

The hovering system is being integrated into Yanshuf helicopters. “We test 
every system that can improve mission performance,” says Col. Nissim. 

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